Secret Garden

Our gates are welded using traditional stick welding processes. Also known as shielded metal arc welding, this process consists of using a consumable electrode coated in flux (a chemical agent - zinc oxide - that removes oxidation from metals) to create an electric arc for welding. The vapors from the flux create an inert gas, known as shielding gas, which conducts heat and reduces the voltage required for welding. This process also creates slag, or melted metal, that protects against atmospheric contamination of the welded material. The slag must be chipped off, and the overall process requires a skilled artisan for a properly finished piece.

Forging is the traditional means of working iron and other metals. Traditional tools are the hammer and anvil, and one major benefit of forged metal is that it becomes harder as it is worked. This is because the grains of the metal are deformed to follow the new shape, not broken, as in other methods of metalworking. Our gates are forged in order to provide the most durable final product possible.

        Powder coating is the process by which powdered pigment is applied to and cured on a surface. The process for powder coating consists of a mechanical and/or chemical treatment of the surface to remove impurities and contaminants followed by the application of the pigments. Then the material is cured at high temperatures which makes the pigments flow together and react chemically to form the coating. Powder coating is preferred for certain surfaces because it creates or contains close to no volatile organic compounds and does not sag or run with thicker coats. The overspray can also be recycled so there is little waste, making it less expensive and creating less hazardous waste. It is also more versatile than traditional liquid paints. Often, thinner coats of powder coating will be used for a slightly orange peeled effect to prevent fingerprints, but thicker coats may be used for a smoother finish. Our gates are powder coated to provide the most uniform, precisely painted effect possible.

        Each of our products is crafted upon the placement of the order, and is shipped directly from the manufacturer to you. Delivery typically takes 2-3 months depending on the complexity of the piece, the availability of the crafters, and the expediency of the customs bureau.
        During that time, we will be in frequent contact with you. Upon the placement of the order, one-quarter of the total cost is due and you will receive an electronic order confirmation identifying the U.S. customer representative who will be monitoring the order. The next e-mail notification will be sent when the order is completed and received at our distribution center; this notice will contain a picture of your completed gate, and the rest of the cost will be due at this time. Upon receipt of the balance, we will ship the gate and send you another notice identifying a tracking number for your convenience.
        We very selectively choose the manufacturers who produce the gates shown here, and culture a personal relationship with them. By providing these products directly from the manufacturers, we are able to offer you lower prices since there are no interim business or dealer costs to cover.