Ebony Spiral

Our gates are welded using traditional stick welding processes. Also known as shielded metal arc welding, this process consists of using a consumable electrode coated in flux (a chemical agent - zinc oxide - that removes oxidation from metals) to create an electric arc for welding. The vapors from the flux create an inert gas, known as shielding gas, which conducts heat and reduces the voltage required for welding. This process also creates slag, or melted metal, that protects against atmospheric contamination of the welded material. The slag must be chipped off, and the overall process requires a skilled artisan for a properly finished piece.

Forging is the traditional means of working iron and other metals. Traditional tools are the hammer and anvil, and one major benefit of forged metal is that it becomes harder as it is worked. This is because the grains of the metal are deformed to follow the new shape, not broken, as in other methods of metalworking. Our gates are forged in order to provide the most durable final product possible.

After construction, the gate is air blasted to remove debris to start the intricate painting process. It begins with zinc spraying (metalizing), followed with a two-part epoxy primer applied electro statically. Electrostatic painting is a technologically advanced process which uses particle-attracting properties to draw the paint directly to the gate. A "warp" effect helps the paint cling around the side and back surface which reduces overspray and helps cut down on waste. Finally, it is finished off with a two-part urethane color coat which is also applied electro statically. This multi-step process is done to ensure a smooth, clean finish that is uniform and long lasting.

        Each of our products is crafted upon the placement of the order, and is shipped directly from the manufacturer to you. Delivery typically takes 2-3 months depending on the complexity of the piece, the availability of the crafters, and the expediency of the customs bureau.
        During that time, we will be in frequent contact with you. Upon the placement of the order, one quarter of the total cost is due and you will receive an electronic order confirmation identifying the U.S. customer representative who will be monitoring the order. The next e-mail notification will be sent when the order is completed and received at our distribution center; this notice will contain a picture of your completed gate, and the rest of the cost will be due at this time. Upon receipt of the balance, we will ship the gate and send you another notice identifying a tracking number for your convenience.
        We very selectively choose the manufacturers who produce the gates shown here, and culture a personal relationship with them. By providing these products directly from the manufacturers, we are able to offer you lower prices since there are no interim business or dealer costs to cover.